Equipment overview:
The fully automatic production linkage line of vial washing, drying, sub-packing, plugging, and capping is a high-quality, high-quality linkage line designed in accordance with GMP standards. The line consists of ultrasonic bottle washing machine, hot air circulation tunnel sterilization oven, sub-packing and plugging machine, capping machine and labeling machine. The ultrasonic bottle washing machine can complete the ultrasonic rough cleaning of the bottle, the cleaning of the outer wall of the bottle, and the cleaning of the three gases and three waters in the bottle. The hot air circulation tunnel sterilization oven can dry and sterilize the cleaned bottles and remove the heat source. The sub-packing and plugging machine can complete the functions of sub-packaging and plugging of the medicinal powder. The capping machine completes the capping, and the labeling machine completes the labeling of the vials.
This linkage line is equipped with advanced instruments and meters at home and abroad, which can detect, print and store process parameters online. At the same time, the sub-packing and plugging machine is equipped with an isolation protection system, which meets the requirements of the new version of GMP. This machine is a highly intelligent pharmaceutical equipment with mechatronics, with stable product performance, simple and reliable operation and beautiful appearance. This machine can be configured according to the user's process requirements to meet the production requirements of different bottle specifications and different production volumes, and can also be used alone as a single machine.
Equipment features:
1. The equipment runs stably, and the intelligent linkage configuration is high. According to the process requirements, the production capacity can be selected from 50-500 bottles/min.
2. The mold can be replaced according to the process requirements, and the requirements of different specifications of the bottle can be applied, and the mold replacement is simple and easy to operate. Using the man-machine interface method, important data such as process parameters and operating status can be displayed, printed and stored online, and the operation of the equipment can be monitored in real time, with shutdown and alarm functions.
3. The bottle washing machine has ultrasonic rough cleaning, and uses one gas and one water to clean the outer wall, and the tracking type three gas and three water to clean the inner wall one by one to ensure the quality and effect of bottle washing.
4. The circulating water of the bottle washing machine is filtered and used as ultrasonic spray water and pre-cleaning to save water.
5. The heat distribution of the sterilization oven is uniform and the heat utilization rate is high. The cooling section can be air-cooled or water-cooled, and can be sterilized online.
6. The sub-packing and plugging machine adopts the horizontal synchronous belt to track the filling, and the full servo control ensures high filling accuracy. Configure FFU and isolation protection system, and monitor the environmental quality of area A from time to time.
7. Adopt various forms of sterile material transfer, and connect with other equipment under isolation protection.
8. Provide a complete set of GMP verification documents to assist in GMP verification.
